Charging of Raw material in to Storage Hoppers:
Raw material storage Hoppers are designed for all the major raw materials like Sand, Dolomite, Soda, Feldspar, Cullet, Water tank and Minor chemicals like Sulphate, Carbon, Barium for various capacities as per your operational requirements Hoppers will have High and Low level sensors installed on it for Level Indications. Potential free outputs from High level will be connected to charging Bucket Elevator/ Belt Conveyer motor of respective material to control the feeding of the materials with Alarm Indication on Batch house panel. Potential free output from Low level will be connected to Alarm Indication on Batch house panel.
Batching, Mixing and cullet addition:
Four Batching hoppers are provided, and are installed under the storage hoppers having Load cells to get Weight Indication. The Screw-feeders, Vibro-feeder and Solenoid valve is provided to waterline and vibrating motors are provided to all storage hoppers for charging the raw material in to Batching hoppers. Batch hoppers will have pneumatic Valves to discharge the batched materials on the conveyer. Load cells are connected to Batch controllers, which are mounted in Batch house Panel for Weight Indication and batching operations. The Batch controllers having facility to program for individual set points (with coarse and fine feeding), inputs, outputs and discharge sequence. Mimic diagram of the complete Batch house to know the status (ON/OFF, Coarse/Fine, Overload, etc) of the field Instruments. When the mixing process is going on, operator can start next batch by pressing “START” switch. In Manual Mode, switches are provided for Vibro-feeders, screw feeder and Pneumatic valves. Operator can take the batch with help displayed weight and switches.
Conveying of Mixed material storage Hopper to Charging Hopper on Furnace:
Furnace Charging Hopper will have High and Low level sensors installed on it for Level Indications.
