Batching Systems

Approx. Rs 150 Lakh / PieceGet Latest Price

We are offering Glass Batch House to our clients.

Charging of Raw Material in to Storage Hoppers: Raw material storage Hoppers are designed for all the major raw materials like Sand, Dolomite, Soda, Feldspar, Cullet, Water tank and Minor chemicals like Sulphate, Carbon, Barium for various capacities as per your operational requirements Hoppers will have High and Low level sensors installed on it for Level Indications. Potential free outputs from High level will be connected to charging Bucket Elevator/Belt Conveyer motor of respective material to control the feeding of the materials with Alarm Indication on Batch house panel. Potential free output from Low level will be connected to Alarm Indication on Batch house panel.

Batching, Mixing and Cullet Addition: Four Batching hoppers are provided and are installed under the storage hoppers having Load cells to get Weight Indication. The Batch controllers having facility to program for individual set points (with coarse and fine feeding), inputs, outputs and discharge sequence. The Screw-feeders, Vibro-feeder, and Solenoid valve is provided to waterline and vibrating motors are provided to all storage hoppers for charging the raw material into Batching hoppers. Batch hoppers will have pneumatic Valves to discharge the batched materials on the conveyer. Load cells are connected to Batch controllers, which are mounted in Batch house Panel for Weight Indication and batching operations.

Approx. Rs 50 Lakh / PieceGet Latest Price

• High accuracy
• Easy to measure
• High durability

• Packaging units
• Shipyards
• Mechanical units

Approx. Rs 10 Lakh / PieceGet Latest Price

• Accurate adjustment
• Feed control handle
• Fine tuning of speed

Approx. Rs 10 Lakh / UnitGet Latest Price

• Accurate measurement
• Easy to install and monitor
• Quick processing

• Pneumatic conveying systems
• Chemical industry
• Brake linings

Approx. Rs 20 Lakh / PieceGet Latest Price

Owing to our technological advancement, we have been able to offer Flux Addition Batching System. These systems are made using latest tools and machines installed at our unit. Our batching systems are designed as per the application requirements of our clients. Some of the features of these systems are durability, longer functional life, and easy maintenance. The use of these systems ensures reliable usage and superior performance at the clients' location.

Approx. Rs 15 Lakh / PieceGet Latest Price

Offered by us are quality-assured Welding Flux Batching System, which holds a huge demand in the market. These are formulated using premium quality material sourced from trusted vendors of the industry. Some of the features of these formulations are accurate composition, durability and reliable results. These products comply with the international quality standards. Our clients can avail these products at affordable prices as per their requirements.

Features:

• Control of feeding devices like valves, single/twin screw feeders, vibro-feeders, belt feeders
• Class iii systems for industrial use
• Usable for explosive/non-explosive atmosphere

Approx. Rs 50 Lakh / PieceGet Latest Price

Our clients can avail from us a quality-assured range of Ceramic Batching Systems. These systems are made using high-quality components sourced from some of the trusted vendors of the market. Further, we make sure that these are made in compliance with industrial norms and standards. These systems are tested on the basis of some well-defined parameters so as to ensure reliable performance. Our clients can avail these products at competitive prices from the market.

Features:

• Accuracy
• Functioning
• Capacity

Approx. Rs 8 Lakh / PieceGet Latest Price

Briquette Batching System is provided below storage hoppers (first Batch hopper for Chrome fines/Lime and second for Molasses). Batch hoppers are installed on 3 Nos.of imported Load cells below the storage hoppers. Batch house panel will have switches, lamp, timers, power supply, relays, VFD for conveyer/screw feeder, etc for Automatic/Manual operation and Mimic diagram of the complete Batching system to know the status (ON/OFF, Coarse/Fine, Overload, etc) of the field Instruments like Screw feeder, Conveyers, Gate/Ball Valves, Mixer and Mixer gate. In Manual Mode, switches are provided for Screw-feeder, conveyer and Ball Valve. Operator can take the batch with help displayed weight and switches.

Following timings are settable:

• Dry Mix Time
• Wet Mix Time
• Mixer Discharge gate open time

Approx. Rs 10 Lakh / PieceGet Latest Price

The melt shop is prepared to use cold DRI Feeding Control System. The continuous DRI feeding system has already been designed to handle cold DRI and uses number of silos, EM vibro feeders, and few conveyor belts. The capacity of the DRI bins on top of the EAF can be scaled using weighing system when DRI feeding. As a rule, it is common to have the amount needed for one heat or little more.

Features:

• The cold DRI is received from storage yards at any time as is needed by the EAF." The handling system is designed with enough capacity to have the required amount of DRI and the same is stored before the EAF heat cycle starts.
• The DRI storing silos will be installed on load cells. The load cells are of type shear beam or compression. The load cell signal will be summed in JB and connected to batching controller with special extension cable to transmitter modules, transmitter modules will be connected to batching controller. Through which it receives weight of each DRI silo. Provision is there to calibrate for required full scale.
• These Transmitter modules are connected on local bus to the batching controller. The controller is state of the art and designed to handle up to six weigh silos. The controller has 16 digital outputs, 16 digital input and 4 nos. of analog outputs. The Controller has 6” touch screen and inbuilt power full PLC. The controller is programmed for batching of DRI in discharge batching mode as per the set point entered by the user. The controller has provision to control the feeding rate. The user needs to enter set point for feeding rate. The feeding rate is assumed continuous. If needed this rate can be made constant by varying the amplitude of EM/Motorized vibro-feeders by calculating flow rate if user wishes.
• The same will be connected to existing EM vibro-feeders. The controller is incorporated with 2 serial ports from port-2 it can print a batch report on local serial printer. It also stores data of 1000 heat cycles for record purpose.

• When feeding cold DRI into an EAF, the rate at which it is fed depends on the available power, electrical and chemical. Typically, the amount fed is controlled by the specific feeding rate given by the ratio of the amount of DRI per unit time fed and the total power available inside the furnace as is shown in the equation.
• Specific Feeding Rate = DRI per unit time (kg/min) Total power (Mw)
• This ratio indicates the amount of DRI that can be fed into the EAF without causing DRI.
• Accumulation or liquid bath overheating for a given furnace and a given metallic charge quality, DRI and scrap.If the ratio is greater that this number, it means that there will be accumulation in the furnace since there is not enough energy to melt the DRI being fed? On the other hand, if the ratio is less that the equilibrium ratio, it means that there will be more energy to heat the liquid bath since there is not enough DRI to melt.

Approx. Rs 50 Lakh / PieceGet Latest Price

Owing to our expertise in the domain, we have been able to offer Cattle Batching System. We offer high-quality cattle and poultry feed, which is made using the quality-assured material as per international quality standards. Owing to their features such as healthy in nature and hygiene factors, these are widely demanded in the market. Before the delivery, these are stringently tested so as to offer a flawless range to the clients.

Features:

• Functioning
• Capacity
• Dynamic nature