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Auto Batching Systems
We are a leading Manufacturer of silicate batching system, sinter plant batching system, batching system for aod feeding system, pvc batching system, briquette batching system and pigments batching system from Pune, India.
Silicate Batching System
Product Price: Rs 50 Lakh / UnitGet Best Price
Product Details:
| Automation Grade | Automatic |
| Brand | Midas Autosoft |
| Voltage (V) | 220 V |
| Frequency | 50 Hz |
| Power Source | Electric |
| Capacity | 10 tons |
| Power | 35 kW |
| Country of Origin | Made in India |
| Phase | Single Phase |
We are a prominent firm engaged in providing high-quality systems for Silicate Batching System. These batching systems are fabricated using latest technologies and tools under the vigilance of our engineers. Our batching systems are manufactured in compliance with international quality standards. These systems are made keeping in view the application requirements of our clients. Our clients can avail these systems at affordable prices as per their needs.
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Sinter Plant Batching System
Product Price: Rs 20 Lakh / UnitGet Best Price
Product Details:
| Brand | Midas Autosoft |
| Automation Grade | Automatic |
| Weight | 2800 Kg |
| Power Source | Electric |
| Country of Origin | Made in India |
| Flow range | 10 L/Min |
| Productivity | 60 m3/h |
With the efforts of our teammates, we have been able to offer Sinter Plant Batching System. These systems are manufactured using latest technologies as per industrial norms and standards. Before the delivery, we test these systems to ensure hassle-free performance at the clients'' end. Our plant batching systems are extensively used for the industrial applications owing to the reliable performance.
Features:
- Functioning
- Capacity
- Dynamic nature
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Batching System for AOD Feeding System
Product Price: Rs 10 Lakh / UnitGet Best Price
Product Details:
| Capacity | 25 Tons per Heat |
| Voltage | 440 V |
| Type | Fully Automatic |
| Country of Origin | Made in India |
| Frequency | 50 Hz |
| Usage/Application | FAFA System for AOD |
| Phase | NA |
| Brand | Midas Autosoft |
- As the AOD requires refineing of iron, nickel, and cobalt based alloys, it has to be fed with verious material in proper sequence and quantity. our batching and feeding SCADA system is custom designed and handels feeding of material in accurate amount to make sure quality of steel produced is up to the desired specification. the system also reduces the huge manpower requirement.
Features:
- Accurate Feeding
- Feed control handled
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PVC Batching System
Product Price: Rs 5 Lakh / UnitGet Best Price
Product Brochure
Product Details:
| Brand | Midas Autosoft |
| Automation Grade | Semi-Automatic |
| Power | 26 kW |
| Voltage | 12 V |
| Power Source | Electric |
| Country of Origin | Made in India |
| Flow range | 20 L/Min |
| Phase | Single Phase |
We are engaged in offering PVC Batching System. The material from raw material ground hopper will be conveyed through Bucket Elevator system and discharge the material in storage hoppers located on top of weighing hopper. The screw feeders will be having two modes of operations i.e. coarse and fine which will be operated through VFD. Two number of weighing hoppers are provided. These weigh hoppers will receive materials separately from separate 2 numbers of storage hoppers. Each weigh hopper is installed on 3 Nos. of suitable capacity imported alloy steel Load cells to get Weight Indication on the Batch controller, which is mounted in Batching system Panel for Weight Indication. The coarse & fine operation for discharge devices of storage hoppers will be controlled by batching controller for better accuracy.
Features:
- Functioning
- Capacity
- Dynamic nature
- Durability
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Briquette Batching System
Product Price: Rs 8 Lakh / UnitGet Best Price
Product Details:
| Brand | Midas Autosoft |
| Automation Grade | Automatic |
| Frequency | 50 Hz |
| Power Source | Electric |
| Country of Origin | Made in India |
| Flow range | 50 L/Min |
| Voltage | 24 V |
| Accuracy | 0.2% |
Briquette Batching System is provided below storage hoppers (first Batch hopper for Chrome fines/Lime and second for Molasses). Batch hoppers are installed on 3 Nos.of imported Load cells below the storage hoppers. Batch house panel will have switches, lamp, timers, power supply, relays, VFD for conveyer/screw feeder, etc for Automatic/Manual operation and Mimic diagram of the complete Batching system to know the status (ON/OFF, Coarse/Fine, Overload, etc) of the field Instruments like Screw feeder, Conveyers, Gate/Ball Valves, Mixer and Mixer gate. In Manual Mode, switches are provided for Screw-feeder, conveyer and Ball Valve. Operator can take the batch with help displayed weight and switches.
Following timings are settable:
- Dry Mix Time
- Wet Mix Time
- Mixer Discharge gate open time
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Pigments Batching System
Product Price: Rs 50 Lakh / UnitGet Best Price
Product Details:
| Brand | Midas Autosoft |
| Automation Grade | Automatic |
| Voltage (V) | 240 V |
| Capacity | 10 tons |
| Frequency (Hz) | 50 Hz |
| Power Source | Electric |
| Country of Origin | Made in India |
| Hoppers | 12 nos |
| Phase | Single Phase |
Features:
- High accuracy
- Easy to measure
- High durability
Applications:
- Packaging units
- Shipyards
- Mechanical units
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Steel Batching System
Product Price: Rs 20 Lakh / UnitGet Best Price
Product Details:
| Brand | Midas Autosoft |
| Material | Steel |
| Frequency | 50 Hz |
| Power Source | Electric |
| Country of Origin | Made in India |
| Capacity | up to 300 kg |
| Power | 32 kW |
| Voltage | 220 V |
| Phase | Single Phase |
Features:
- Efficient discharge mechanism
- Drive passes smoothly
- Accurate finishing
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Auto Batching System
Product Price: Rs 5 Lakh / UnitGet Best Price
Product Details:
| Brand | Midas Autosoft |
| Automation Grade | Automatic |
| Power Consumption | 22 kW |
| Voltage | 380V |
| Frequency | 50 Hz |
| Country of Origin | Made in India |
| Phase | Three Phase |
Features:
- Fully control panel operated
- Hydraulic lifting
- Electronic Weighing
- Digital weight display for each bin
- Water flow meter
- Separate bin for each aggregate
- High-Quality gear-boxes with heavy duty motors
- Pneumatic wheels
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Welding Flux Batching System
Product Price: Rs 15 Lakh / UnitGet Best Price
Product Brochure
Product Details:
| Usage/Application | Industrial |
| Phase | NA |
| Brand | Midas Autosoft |
| Country of Origin | Made in India |
| Accuracy | 0.1 % |
| Capacity | 10 tons |
| Batch Hoppers | 12 to 18 number of hoppers |
Offered by us are quality-assured Welding Flux Batching System, which holds a huge demand in the market. These are formulated using premium quality material sourced from trusted vendors of the industry. Some of the features of these formulations are accurate composition, durability and reliable results. These products comply with the international quality standards. Our clients can avail these products at affordable prices as per their requirements.
Features:
- Control of feeding devices like valves, single/twin screw feeders, vibro-feeders, belt feeders
- Class iii systems for industrial use
- Usable for explosive/non-explosive atmosphere.
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Ferro Alloy Batching System
Product Price: Rs 10 Lakh / UnitGet Best Price
Product Brochure
Product Details:
| Capacity | 1 Tons per Hours |
| Phase | NA |
| Brand | Midas Autosoft |
| Material | Steel |
| Country of Origin | Made in India |
| Automation Grade | Automatic |
| Frequency | 50Hz |
Other Details:
- Auto Mode: PLC programming is done as per the composition of batching operation to have a flexibility in selecting random component recipe. The PLC, SCADA is integrated with program Total plant batching operations can be monitored from the PC screen with required reports.
- Semi Auto Mode: The Batch controllers having facility to program for individual set points timers, discharge, manual component, etc, inputs, outputs. Batch house panel will have Mimic diagram of the complete Batch system to know the status of the field Instruments.
- Manual Mode: The required switches are provided on the panel for operations. Operator can feed No. of batches to be taken in the day/shift. This continuous Batching can be stopped by pressing "Stop" switch or by switching OFF the conveyer. This cycle runs for 365 days without any manual intervention. The Batching system can generate Batch report automatically after every Batch. Also, it gives production consumption report on demand.
- Control of feeding devices like valves, single/twin screw feeders, vibro-feeders, belt feeders
- Overall batching accuracy 0.1 % achievable
- Class iii systems for industrial use
- Usable for explosive/non-explosive atmosphere
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Glass Frits Batching System
Product Price: Rs 50 Lakh / UnitGet Best Price
Product Brochure
Product Details:
| Phase | NA |
| Automation Grade | Automatic |
| Frequency | 50 Hz |
| Voltage | 240 V |
| Brand | Midas Autosoft |
| Material | Steel |
| Country of Origin | Made in India |
| Flow range | 60 L/Min |
Features:
- Multiple bag capacity
- Perfectly blended concrete
- Multiple modes of operation
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Raw Material Handling Batching Control System
Product Price: Rs 20 Lakh / UnitGet Best Price
Product Details:
| Phase | NA |
| Brand | Midas Autosoft |
| Country of Origin | Made in India |
| Automation Grade | Automatic |
| Voltage | 220V |
| Frequency | 50 Hz |
| Power | 75 kW |
Features:
- Robust construction
- High performance
- Low maintenance
Applications:
- Metal industry
- Research and Development units
- Factories
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Glass Batch House
Product Price: Rs 150 Lakh / UnitGet Best Price
Product Brochure
Product Details:
| Capacity | 500 TPD |
| Automation Grade | Automatic |
| Country of Origin | Made in India |
| Voltage | 440 V |
| Type | Fully Automatic |
| Frequency | 50 Hz |
| Usage/Application | Glass Batch House |
| Accuracy (%) | 0.05% |
| Phase | Three Phase |
| Batch Hoppers | 12 Number |
We are offering Glass Batch House to our clients.
- Charging of Raw Material in to Storage Hoppers:
- Raw material storage Hoppers are designed for all the major raw materials like Sand, Dolomite, Soda, Feldspar, Cullet, Water tank and Minor chemicals like Sulphate, Carbon, Barium for various capacities as per your operational requirements Hoppers will have High and Low level sensors installed on it for Level Indications. Potential free outputs from High level will be connected to charging Bucket Elevator/Belt Conveyer motor of respective material to control the feeding of the materials with Alarm Indication on Batch house panel. Potential free output from Low level will be connected to Alarm Indication on Batch house panel.
Batching, Mixing and Cullet Addition:
- Four Batching hoppers are provided and are installed under the storage hoppers having Load cells to get Weight Indication. The Batch controllers having facility to program for individual set points (with coarse and fine feeding), inputs, outputs and discharge sequence. The Screw-feeders, Vibro-feeder, and Solenoid valve is provided to waterline and vibrating motors are provided to all storage hoppers for charging the raw material into Batching hoppers. Batch hoppers will have pneumatic Valves to discharge the batched materials on the conveyer. Load cells are connected to Batch controllers, which are mounted in Batch house Panel for Weight Indication and batching operations.
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Cattle Batching System
Product Price: Rs 50 Lakh / UnitGet Best Price
Product Brochure
Product Details:
| Phase | NA |
| Power | 3 Hp |
| Frequency | 50 Hz |
| Voltage | 220 V |
| Brand | Midas Autosoft |
| Material | Steel |
| Country of Origin | Made in India |
| Capacity ranges | 10 tons |
| Use of batch hoppers | 12 nos |
Owing to our expertise in the domain, we have been able to offer Cattle Batching System. We offer high-quality cattle and poultry feed, which is made using the quality-assured material as per international quality standards. Owing to their features such as healthy in nature and hygiene factors, these are widely demanded in the market. Before the delivery, these are stringently tested so as to offer a flawless range to the clients.
Features:
- Functioning
- Capacity
- Dynamic nature
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DRI Batching Feeding System
Product Price: Rs 10 Lakh / UnitGet Best Price
Product Details:
| Phase | NA |
| Frequency | 50 Hz |
| Brand | Midas Autosoft |
| Material | Steel |
| Country of Origin | Made in India |
| Voltage | 380 V |
| Stores data | 1000 Heat Cycles |
The melt shop is prepared to use cold DRI Feeding Control System. The continuous DRI feeding system has already been designed to handle cold DRI and uses number of silos, EM vibro feeders, and few conveyor belts. The capacity of the DRI bins on top of the EAF can be scaled using weighing system when DRI feeding. As a rule, it is common to have the amount needed for one heat or little more.
Features:
- The cold DRI is received from storage yards at any time as is needed by the EAF." The handling system is designed with enough capacity to have the required amount of DRI and the same is stored before the EAF heat cycle starts.
- The DRI storing silos will be installed on load cells. The load cells are of type shear beam or compression. The load cell signal will be summed in JB and connected to batching controller with special extension cable to transmitter modules, transmitter modules will be connected to batching controller. Through which it receives weight of each DRI silo. Provision is there to calibrate for required full scale.
- These Transmitter modules are connected on local bus to the batching controller. The controller is state of the art and designed to handle up to six weigh silos. The controller has 16 digital outputs, 16 digital input and 4 nos. of analog outputs. The Controller has 6” touch screen and inbuilt power full PLC. The controller is programmed for batching of DRI in discharge batching mode as per the set point entered by the user. The controller has provision to control the feeding rate. The user needs to enter set point for feeding rate. The feeding rate is assumed continuous. If needed this rate can be made constant by varying the amplitude of EM/Motorized vibro-feeders by calculating flow rate if user wishes.
- The same will be connected to existing EM vibro-feeders. The controller is incorporated with 2 serial ports from port-2 it can print a batch report on local serial printer. It also stores data of 1000 heat cycles for record purpose.
The Continuous Feeding of cold DRI:
- When feeding cold DRI into an EAF, the rate at which it is fed depends on the available power, electrical and chemical. Typically, the amount fed is controlled by the specific feeding rate given by the ratio of the amount of DRI per unit time fed and the total power available inside the furnace as is shown in the equation.
- Specific Feeding Rate = DRI per unit time (kg/min) Total power (Mw)
- This ratio indicates the amount of DRI that can be fed into the EAF without causing DRI.
- Accumulation or liquid bath overheating for a given furnace and a given metallic charge quality, DRI and scrap.If the ratio is greater that this number, it means that there will be accumulation in the furnace since there is not enough energy to melt the DRI being fed? On the other hand, if the ratio is less that the equilibrium ratio, it means that there will be more energy to heat the liquid bath since there is not enough DRI to melt.
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Food & Beverages Batching System
Product Price: Rs 50 Lakh / UnitGet Best Price
Product Details:
| Usage/Application | Industrial |
| Phase | NA |
| Automation Grade | Automatic |
| Power Consumption | 24 kW |
| Frequency | 50 Hz |
| Voltage | 220 V |
| Capacity | 350 kg per hours |
| Brand | Midas Autosoft |
| Country of Origin | Made in India |
| Motor | 2 hp |
Features:
- Accuracy functioning
- High capacity
- Dynamic nature and high durability
Applications:
- Food industry
- Beverage processing unit
- Factories
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Ceramic Batching System
Product Price: Rs 50 Lakh / UnitGet Best Price
Product Details:
| Capacity | 1 Tons per Hours |
| Phase | NA |
| Frequency | 50 Hz |
| Voltage | 220 V |
| Brand | Midas Autosoft |
| Material | Ceramic |
| Country of Origin | Made in India |
Our clients can avail from us a quality-assured range of Ceramic Batching Systems. These systems are made using high-quality components sourced from some of the trusted vendors of the market. Further, we make sure that these are made in compliance with industrial norms and standards. These systems are tested on the basis of some well-defined parameters so as to ensure reliable performance. Our clients can avail these products at competitive prices from the market.
Features:
- Accuracy
- Functioning
- Capacity
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Construction Chemicals Batch Weighing System
Product Price: Rs 100 Lakh / PieceGet Best Price
Product Details:
| Usage/Application | Construction |
| Phase | NA |
| Frequency | 50 Hz |
| Voltage | 220 V |
| Brand | Midas Autosoft |
| Country of Origin | Made in India |
| Bunker Belt Conveyer | 12 hp |
With vast industry experience, we have been able to offer high quality batching systems for Construction Chemicals Batch Weighing System. These systems are manufactured using premium quality components procured from reliable vendors of the industry. Our high quality batching systems are used in the chemical industries owing to their reliable performance and durability. These are available for the clients at competitive prices.
Features:
- Accuracy
- Functioning
- Capacity
- Dynamic nature
- Durability
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LRF Batching System
Product Price: Rs 10 Lakh / UnitGet Best Price
Product Details:
| Brand | Midas Autosoft |
| Usage/Application | FAFA system for LRF |
| Phase | NA |
| Country of Origin | Made in India |
| Capacity | 25 MT per Heat |
| Power | 25 kW |
| Voltage | 380 V |
| Frequency | 50 Hz |
Features:
- Fine and quick feeding
- Non-complexed system
- Long operational life
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Flux Addition Weighing and Batching System
Product Price: Rs 20 Lakh / PieceGet Best Price
Product Details:
| Material | Mild Steel |
| Brand | Midas Autosoft |
| Automation Grade | Automatic |
| Capacity | 100 Tons |
| Power Source | Electric |
| Country of Origin | Made in India |
| Batch Hoppers | As required |
Owing to our technological advancement, we have been able to offer Flux Addition Weighing and Batching System. These systems are made using latest tools and machines installed at our unit. Our batching systems are designed as per the application requirements of our clients. Some of the features of these systems are durability, longer functional life, and easy maintenance. The use of these systems ensures reliable usage and superior performance at the clients' location.
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Micro Batch Weighing System
Product Price: Rs 10 Lakh / PieceGet Best Price
Product Details:
| Phase | NA |
| Automation Grade | Automatic |
| Type | Micro Batching System |
| Power Consumption | 0.4 kW |
| Brand | Midas Autosoft |
| Voltage | 220 V |
| Frequency | 50Hz |
| Country of Origin | Made in India |
Features:
- Accurate measurement
- Easy to install and monitor
- Quick processing
Applications:
- Pneumatic conveying systems
- Chemical industry
- Brake linings
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